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Customized power module housing cavity packaging

The power module housing cavity package is a customized packaging solution designed for the special requirements of power modules, suitable for various high-power electronic modules, power semiconductor modules, and power supply modules. Manufactured from high-strength, high-thermal-conductivity materials, it features excellent power handling capability, thermal management, electrical insulation, and mechanical protection to ensure performance stability and reliability of power modules under prolonged high-load operating conditions.
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Key Features

  • Customized Cavity Structure:
    Cavity structure design can be customized based on the chip layout, pin configuration, and cooling requirements of the power module.

  • Excellent Thermal Management Capability:

    Manufactured from high-thermal-conductivity materials to effectively dissipate the substantial heat generated during power module operation.

  • High Electrical Insulation:

    Cavity structure design and material selection fully consider electrical insulation performance requirements, effectively preventing electrical breakdown and leakage.

Applications

  • Photodetectors:

    Provides a stable and reliable hermetic packaging environment for photodetectors; widely used in optical communication modules.

  • Laser Diodes & Fiber-Optic Components:

    Suitable for hermetic packaging and protection of various laser diodes and fiber-optic assemblies.

Product Highlights

  • High Power Handling Capability:

    Designed for high-power applications, supporting the packaging requirements of high-current power modules.

  • Excellent System Reliability:

    Premium material selection and stringent manufacturing processes ensure reliability and stability of power modules under long-term high-load operating conditions.

  • Flexible Customization Capability:

    Customizable design based on the individual requirements of different power modules to meet various specialized application needs.

How It Works

The power module housing cavity package provides mechanical support, electrical insulation, thermal conduction paths, and environmental protection for power semiconductor chips.


Connections are established via wire bonding or terminal connections, connecting chip electrodes to module pins or terminals. The cavity structure design of the housing must fully consider safety requirements such as electrical clearance and creepage distance to prevent electrical breakdown and leakage. For high-power modules, cooling channels can also be designed into the housing to enable forced cooling. The lid is connected to the base through a sealing gasket to protect the internal power chips from environmental factors.

Product Parameters

ParameterSpecification
MaterialKovar alloy, Copper-Tungsten alloy (CuW)
Structural DesignBOX cavity
Temperature ResistanceHigh thermal stability
Hermeticity≤1×10⁻⁹ Pa·m³/s
Electrical Insulation>5000 MΩ @ DC 100 V
Surface FinishNickel plating, Gold plating
DimensionsCustomizable design
PackagingStandard packaging
ApplicationsPhotodetectors, laser diodes & fiber-optic components





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