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High power laser shell

The high-power laser shell is a fundamental hermetic package product designed for various high-power lasers, suitable for the packaging needs of high-power laser diodes, fiber lasers, and other high-power laser components and modules. Manufactured from high-strength, high-thermal-conductivity materials, it features excellent thermal management capability, hermetic sealing performance, and mechanical protection to ensure performance stability and reliability of high-power lasers under prolonged high-load operating conditions.

Widely used in industrial processing, optical communications, medical, and defense applications.
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Key Features

  • Excellent Thermal Management Capability:
    Manufactured from high-thermal-conductivity materials to effectively conduct and dissipate the substantial heat generated during high-power laser operation.

  • High-Strength Structural Design:

    Housing structure design and material selection fully consider mechanical strength and thermal stress under high-power operating conditions, preventing structural damage caused by temperature changes and power cycling.

  • Hermetic Seal Protection:

    High-reliability hermetic sealing process effectively protects internal laser chips or fiber components from environmental factors, ensuring long-term stable operation.

  • Flexible Customization Capability:

    Customizable design based on the individual requirements of different high-power lasers, including dimensions, materials, and optical interfaces.

Applications

  • Industrial Laser Processing:

    Widely used for high-power laser source packaging in industrial equipment such as laser cutting, welding, marking, and cladding machines.

  • Fiber Lasers:

    In high-power fiber lasers, provides reliable packaging for pump modules or oscillator stage modules to ensure long-term stable operation.

  • Medical & Defense Applications:

    Also plays an important role in medical laser therapy equipment and LiDAR systems.

Product Highlights

  • High Power Density Support:

    Optimized for high-power applications, effectively handling the high thermal loads and high optical power density during high-power laser operation.

  • Long-Term Reliability Assurance:

    Premium material selection, optimized structural design, and stringent manufacturing processes ensure long-term reliability under high-power, high-temperature operating conditions.

  • Comprehensive Customization Services:

    Comprehensive custom manufacturing capabilities to provide personalized product design and service support based on specific customer requirements.



How It Works

The high-power laser shell provides mechanical support, thermal conduction paths, electrical connections, and environmental protection for high-power lasers. For laser diode packaging, the laser chip is bonded to the heat-dissipation surface of the base using high-thermal-conductivity solder, with electrical connections established via wire bonding.


For fiber laser modules, pump diodes, optical components, and other elements are all mounted inside the housing; laser oscillation and amplification are achieved through a precision optical path design. The housing must effectively dissipate the heat generated by all operating components, maintaining them within a suitable operating temperature range. The hermetic seal structure protects all sensitive internal components from environmental moisture and contaminants. For high-power applications, cooling channels can be designed into the housing to enable forced cooling, ensuring long-term stable system operation.

Product Parameters

ParameterSpecification
MaterialKovar alloy, Copper-Tungsten alloy (CuW)
Structural DesignBOX cavity
Temperature ResistanceHigh thermal stability
Hermeticity≤1×10⁻⁹ Pa·m³/s
Electrical Insulation>5000 MΩ @ DC 100 V
Surface FinishNickel plating, Gold plating
DimensionsCustomizable design
PackagingStandard packaging
ApplicationsIndustrial laser processing, fiber lasers, medical & defense applications






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Xuri is committed to the solution of glass and metal sealing products, from material assembly, high temperature sintering, surface treatment (electrochemical plating), part welding to product testing, completely independent production.

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  +86-633-3698398
  No.388,Dalian Road,Rizhao Economic and Technological Development Zone,Shandong Province,China

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